Customizable Vacuum Emulsifying Mixer for Creams & Lotions: 3000rpm High-Speed Homogenization

In the cosmetics and personal care industry, efficient and stable emulsification processes are pivotal to ensuring product quality.    Jiangsu GangBen Mixer Manufacturer has introduced a customizable vacuum emulsifying mixer that leverages 3000rpm high-speed shearing technology, offering an innovative solution for the production of high-viscosity products such as creams and lotions.    This article explores its technical specifications, structural design, applications, and market advantages.

Technical Parameters and Core Performance

High-Speed Shearing and Vacuum Degassing

The main homogenizer achieves speeds of up to 3000rpm, featuring a triple-layer toothed rotor and dual-layer stator design for nanoscale dispersion of oil and water phases (particle size: 200nm–2μm).

A fully enclosed vacuum environment (ultimate vacuum ≤ -0.095MPa) effectively eliminates air bubbles during emulsification, preventing oxidation and microbial contamination while extending product shelf life.

Modular Structure and Customization Capabilities

The equipment adopts a split design, comprising a main emulsification tank, oil phase tank, water phase tank, vacuum system, hydraulic lifting mechanism, and CIP cleaning module.    It supports dual heating modes (steam or electric).

Tank materials are available in 304 or 316L stainless steel, with mirror-polished interiors (Ra ≤ 0.4μm) compliant with GMP standards, catering to the food, pharmaceutical, and cosmetics industries.

Intelligent Control System

Equipped with a Siemens PLC and touchscreen interface, it enables real-time monitoring of temperature (±1℃ accuracy), vacuum levels, and stirring speeds.    Multi-stage process parameter presets and data traceability are supported.

Features self-diagnostic fault detection and remote maintenance capabilities to minimize downtime.

Equipment Structure and Process Flow

Dual-Phase Premixing System

The oil and water phase tanks are independently equipped with high-speed dispersers (0–3000rpm).    Premixed materials are transferred to the main emulsification tank via a vacuum pump, eliminating cross-contamination risks associated with manual feeding.

Core Components of the Main Emulsification Tank

Bottom Homogenizer: Triple-shear structure paired with wall scrapers and dual-helix agitators ensures dead-zone-free material circulation.

External Recirculation Pipeline: Connects tangentially to the tank’s top, creating forced convection to enhance mixing efficiency for high-viscosity materials.

Temperature Control and Safety Design

A jacketed heating/cooling system supports steam or electric heating, with temperature control accuracy of ±1℃.

The tank is equipped with pressure sensors and safety valves that automatically relieve pressure in case of overpressure, ensuring operational safety.

Applications and Industry Adaptability

Cosmetics Industry

Suitable for producing creams, lotions, shampoos, toothpastes, and other products.    It effectively handles formulations with high solid particle content (e.g., titanium dioxide, zinc oxide).

Pharmaceutical Sector

Meets the emulsification needs of sterile preparations such as ointments, gels, and injectables, complying with FDA and EU GMP standards.

Food Industry

Used for homogenizing high-viscosity foods like mayonnaise, salad dressings, and butter, preventing stratification and sedimentation caused by traditional stirring methods.

Market Competitiveness Analysis

Technological Differentiation

Compared to conventional emulsifiers, the 3000rpm high-speed shearing technology reduces emulsification time by 40% and energy consumption by 25%.

Vacuum degassing efficiency is improved by 60%, significantly reducing surface defects in products.

Cost-Effectiveness

Single-unit production capacity ranges from 50L to 3000L, supporting continuous multi-batch production.    The energy cost per kilogram of product is reduced to as low as $0.05.

Modular design facilitates easy upgrades, lowering long-term investment costs for customers.

Customer Success Stories

A global cosmetics group adopted a 200L customized model, achieving 99.5% batch consistency and a 30% reduction in customer complaints.

A domestic pharmaceutical company increased ointment production capacity from 500 to 1200 tons annually by introducing a 500L model, achieving full automation.

Jiangsu GangBen Mixer Manufacturer’s customizable vacuum emulsifying mixer, powered by 3000rpm high-speed shearing technology and combined with modular design and intelligent control, offers an efficient and stable solution for producing high-viscosity products like creams and lotions.    Its dual advantages in technical specifications and cost-effectiveness make it highly competitive in the cosmetics, pharmaceutical, and food industries, positioning it as an ideal choice for enterprises aiming to enhance production efficiency and product quality.