High-Speed Double-Planetary Dispersion Mixer for High-Viscosity Materials

The High-Speed Double-Planetary Dispersion Mixer for High-Viscosity Materials is a specialized device engineered for mixing, dispersing, and homogenizing highly viscous substances. Below is a detailed overview of its capabilities:

Key Features

High-Speed Dispersion Performance：Equipped with high-speed rotating agitators (typically 500–3,000 RPM), the mixer generates intense shear forces to break down agglomerates and disperse particles in high-viscosity materials. This ensures uniform distribution of components, even in shear-thinning or non-Newtonian fluids.

Dual-Planetary Mixing Mechanism：Its unique double-planet design features two agitators that rotate on their own axes while orbiting the mixing chamber in opposite directions. This creates a 360° mixing action, eliminating dead zones and ensuring thorough blending—critical for high-viscosity materials that resist flow.

High-Viscosity Compatibility：Designed to handle materials with viscosity up to 1,000,000 cP (e.g., pastes, gels, high-solids slurries), it maintains efficient mixing even as material viscosity changes during processing (e.g., due to temperature or shear effects).

Integrated Temperature Regulation：Many models include jacketed mixing chambers or inline heating/cooling systems, allowing precise temperature control (20–150°C). This is vital for heat-sensitive high-viscosity materials, where temperature affects viscosity and chemical stability.

Simplified Cleaning & Maintenance：Features detachable agitators and smooth, crevice-free surfaces to facilitate thorough cleaning—essential for preventing cross-contamination between batches. Heavy-duty seals and bearings reduce wear, extending service life under high-torque conditions.

Applications
Widely used across industries requiring high-viscosity material processing:

Polymer & Adhesives: Mixing epoxy resins, silicone rubbers, and hot-melt adhesives.

Paints & Coatings: Dispersing pigments in high-solids coatings and thick film formulations.

Food Processing: Blending pastes (e.g., chocolate, peanut butter) and viscous fillings.

Pharmaceuticals: Homogenizing ointments, creams, and high-viscosity suspensions.

Technical Parameters

Max Viscosity Handling: Up to 1,000,000 cP (model-dependent)

Rotational Speed: 500–3,000 RPM (adjustable, with variable frequency drive)

Power Supply: 380V/3PH/50Hz (industrial models) or 220V/1PH/50Hz (laboratory versions)

Material Contact Parts: 304/316 stainless steel (corrosion-resistant for chemical compatibility)

Capacity Range: 5–500L (working volume, model-dependent)

Weight: 200–1,500kg (varies by capacity)

Usage Notes

Gradually increase speed when processing high-viscosity materials to avoid motor overload; start at low RPM to incorporate ingredients.

Ensure materials are free of hard contaminants (e.g., grit, metal particles) that could damage agitators under high shear.

Conduct regular maintenance: inspect agitator alignment, replace worn seals, and lubricate planetary gears to maintain smooth operation.

Refer to the manufacturer’s manual for material-specific settings (e.g., shear rate for shear-thinning fluids) and safety protocols.

In summary, this high-speed double-planetary dispersion mixer is a precision tool for high-viscosity materials, combining aggressive mixing action with versatility across industries. Its ability to handle challenging viscosities while ensuring uniformity makes it indispensable for advanced material processing.