1000L Double Planetary Dispersion Mixer

The 1000L Double Planetary Dispersion Mixer is a high-performance equipment for mixing, dispersing and homogenizing high-viscosity, high-solid-content materials. Widely used in adhesives, coatings, composites, and pharmaceuticals, it adopts a dual-planetary stirring structure—mixing blades revolve around the tank center while rotating on their own axes. With strong shearing, kneading and dispersing capabilities, it ensures uniform material mixing, and features a durable stainless-steel tank and intelligent control, ideal for large-scale industrial production.

Always on time
Acceptable price
Excellent quality

Follow Us:

Contact Us Inquiry Now

Description
Feature&Application
Factory Strength

As a core mixing equipment for high-viscosity material processing, the 1000L Double Planetary Dispersion Mixer is widely applied in industries such as adhesives (epoxy resin, polyurethane), architectural coatings, composite materials (carbon fiber prepreg), pharmaceuticals (high-viscosity ointments), and new energy materials (battery slurries). It solves the pain points of traditional mixers, such as uneven mixing, incomplete dispersion, and difficulty handling high-viscosity materials, becoming a key device for improving product quality in large-scale production.
In terms of structural design, the mixer’s core advantage lies in its double planetary stirring system. Two sets of mixing blades (commonly paddle, frame or dispersion disc types, customizable by material) not only revolve around the center of the 1000L stainless-steel tank (revolution speed adjustable) but also rotate at high speed around their own axes (rotation speed controllable). This "revolution + rotation" motion covers the entire tank space—even the dead corners near the tank wall and bottom—avoiding material accumulation and ensuring every part of the material is fully sheared, kneaded and dispersed. For example, when processing high-viscosity adhesive materials, it can effectively break up agglomerates and mix resin, curing agent and filler into a uniform system, which is impossible for single-shaft mixers.
The 1000L tank is made of food-grade or pharmaceutical-grade 304/316L stainless steel, with a polished inner wall (roughness Ra≤0.8μm) that prevents material adhesion and is easy to clean, meeting strict hygiene standards for pharmaceuticals and food-related industries. For heat-sensitive materials, the tank can be equipped with a jacketed heating/cooling system, supporting precise temperature control (usually -10℃ to 300℃) to maintain the material in the optimal processing temperature range and avoid quality changes caused by temperature fluctuations.
In terms of operation and safety, the mixer is equipped with a touch-screen intelligent control system, which can set and display parameters such as stirring speed, temperature and mixing time, and support automatic operation to reduce manual errors. It also has multiple safety protections: emergency stop buttons, over-limit protection for tank cover lifting, and overload protection for motors, ensuring the safety of operators and equipment during high-intensity production.
Overall, the 1000L Double Planetary Dispersion Mixer combines strong mixing performance, wide material adaptability and high operational safety. It can not only meet the large-batch production needs of enterprises but also ensure the stability and uniformity of product quality, providing strong support for improving production efficiency and market competitiveness.
Features

Dual-planetary Agitation Motion: The mixing paddles perform both revolution (around the central axis of the mixing vessel) and rotation (around their own axes) simultaneously, mimicking the orbital motion of planets. This unique motion ensures comprehensive coverage of the entire vessel, eliminating mixing dead zones even in the corners and bottom.
Excellent Mixing for High-Viscosity Materials: It is specially designed to handle high-viscosity substances (typically up to several hundred thousand to over a million centipoise), such as adhesives, sealants, gels, and high-concentration pastes. The strong shear and kneading forces generated by the dual motion enable thorough blending of thick materials.
Versatile Paddle Options: Various types of mixing paddles (e.g., anchor paddles, dispersing discs, sigma blades) can be configured based on material properties and mixing requirements. This versatility allows it to adapt to different processes like mixing, dispersing, kneading, and degassing.
Optional Vacuum/Pressure Function: Many models are equipped with a vacuum system to remove air bubbles from the mixture, improving product density and quality. Some can also operate under positive pressure to handle volatile or special materials.
Easy Cleaning and Maintenance: The mixing vessel can often be tilted or lifted for convenient discharging of materials. Additionally, the design of detachable paddles and a smooth inner wall of the vessel facilitates thorough cleaning, meeting the hygiene standards of industries such as food, pharmaceuticals, and cosmetics.
Stable and Reliable Operation: The equipment adopts a rigid transmission structure and high-quality components, ensuring stable operation even under heavy-load mixing conditions. It also features multiple safety protections (e.g., overload protection, emergency stop) to guarantee operational safety.
Customizable Configurations: The capacity (from lab-scale small volumes to industrial large volumes), material of construction (stainless steel 304, 316L, etc.), and auxiliary systems (heating/cooling jackets, material feeding devices) can be customized according to specific production needs.

Application Areas

Double planetary mixers are widely used in many fields, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, and other products that require fine texture and stable performance.
Biomedicine: Applied in the production of medical emulsions, ointments, oral liquids, and other preparations, meeting strict aseptic and fineness standards.
Food industry: Suitable for the production of emulsified foods such as yogurt, ice cream, cheese, and other products that require uniform mixing and stable quality.
Paint and ink: Used in the production of emulsified paints and inks, ensuring fine dispersion of components and stable product performance.
Nanomaterials: Applied in the preparation of nanomaterials, realizing efficient mixing and dispersion of nanoscale materials.
Petrochemical industry: Used in the production of emulsified petroleum products, improving product stability and usability.
Printing and dyeing auxiliaries: Suitable for the production of emulsified paper treatment agents and other printing and dyeing auxiliary products.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers, enhancing the uniformity and effectiveness of products.
Plastic and rubber: Applied in the production of emulsified plastic and rubber materials, ensuring uniform distribution of additives.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components, meeting the industry's high-performance requirements.
Other fine chemical engineering fields: Such as the production of ceramic materials, glass processing auxiliaries, metal processing fluids, etc., providing reliable mixing solutions.

In short, double planetary mixers have a wide range of applications, mainly used to produce emulsified products and high-consistency materials. They play a key role in improving product stability, fineness, and overall performance in various industries.
Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.

Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.