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300L Double Planetary Dispersion Mixer
The 300L double planetary disperser mixer is a heavy-duty solution for large-batch mixing, ideal for high-viscosity materials. Adopting dual planetary agitators and dispersing discs, it ensures thorough blending without dead angles. Operating in an optional vacuum environment, it prevents oxidation and bubbles, suitable for adhesives, coatings, and composites. Crafted with 304 stainless steel, it features precise speed control and user-friendly operation. With robust performance and easy maintenance, it meets industrial-scale production demands across multiple sectors.
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Description
Feature&Application
Factory Strength
300L Double Planetary Disperser Mixer stands as a high-performance industrial mixing equipment, engineered to address large-batch, high-viscosity material blending challenges. Boasting a 300L large-capacity chamber, it is tailored for medium to large enterprises, bridging the gap between lab-scale R&D and mass production with exceptional efficiency.
At the heart of its design lies the advanced double planetary dispersing technology. Two agitators revolve around the chamber center (revolution) while spinning on their own axes (rotation), mimicking planetary motion to cover the entire inner cavity—eliminating mixing dead angles that plague conventional mixers. Paired with high-speed dispersing discs, the equipment effortlessly breaks down agglomerates and achieves micron-level homogenization, even for materials with viscosity up to 1,000,000 cps, such as epoxy resins, silicone rubbers, and high-concentration pastes. The optional vacuum system further elevates product quality by removing air bubbles and moisture, critical for applications like electronic potting compounds and high-gloss coatings.
Constructed with industrial-grade 304 or 316L stainless steel, the mixer offers superior corrosion resistance and meets strict hygiene standards for food, pharmaceutical, and chemical industries. The chamber’s mirror-polished inner wall ensures easy material discharge and cleaning, while the sealed design prevents cross-contamination. Operational precision is guaranteed by a frequency conversion speed control system, allowing stepless adjustment of agitator and disperser speeds (0-60 rpm for revolution, 0-3000 rpm for dispersion) to match diverse material properties.
User-centric features enhance practicality: a touch-screen control panel simplifies parameter setting and process recording; a hydraulic lifting system enables easy access to the chamber; and safety interlocks (door lock, overload protection) ensure operator security. Low noise operation and energy-efficient motors reduce production costs, while durable components extend service life with minimal maintenance.
From chemical engineering to new material production, the 300L double planetary disperser mixer delivers consistent, high-quality mixing results. Its combination of large capacity, versatile performance, and reliable design makes it an indispensable asset for industrial-scale manufacturing.
Features
Dual-planetary Agitation Motion: The mixing paddles perform both revolution (around the central axis of the mixing vessel) and rotation (around their own axes) simultaneously, mimicking the orbital motion of planets. This unique motion ensures comprehensive coverage of the entire vessel, eliminating mixing dead zones even in the corners and bottom.
Excellent Mixing for High-Viscosity Materials: It is specially designed to handle high-viscosity substances (typically up to several hundred thousand to over a million centipoise), such as adhesives, sealants, gels, and high-concentration pastes. The strong shear and kneading forces generated by the dual motion enable thorough blending of thick materials.
Versatile Paddle Options: Various types of mixing paddles (e.g., anchor paddles, dispersing discs, sigma blades) can be configured based on material properties and mixing requirements. This versatility allows it to adapt to different processes like mixing, dispersing, kneading, and degassing.
Optional Vacuum/Pressure Function: Many models are equipped with a vacuum system to remove air bubbles from the mixture, improving product density and quality. Some can also operate under positive pressure to handle volatile or special materials.
Easy Cleaning and Maintenance: The mixing vessel can often be tilted or lifted for convenient discharging of materials. Additionally, the design of detachable paddles and a smooth inner wall of the vessel facilitates thorough cleaning, meeting the hygiene standards of industries such as food, pharmaceuticals, and cosmetics.
Stable and Reliable Operation: The equipment adopts a rigid transmission structure and high-quality components, ensuring stable operation even under heavy-load mixing conditions. It also features multiple safety protections (e.g., overload protection, emergency stop) to guarantee operational safety.
Customizable Configurations: The capacity (from lab-scale small volumes to industrial large volumes), material of construction (stainless steel 304, 316L, etc.), and auxiliary systems (heating/cooling jackets, material feeding devices) can be customized according to specific production needs.
Application Areas
Double planetary mixers are widely used in many fields, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, and other products that require fine texture and stable performance.
Biomedicine: Applied in the production of medical emulsions, ointments, oral liquids, and other preparations, meeting strict aseptic and fineness standards.
Food industry: Suitable for the production of emulsified foods such as yogurt, ice cream, cheese, and other products that require uniform mixing and stable quality.
Paint and ink: Used in the production of emulsified paints and inks, ensuring fine dispersion of components and stable product performance.
Nanomaterials: Applied in the preparation of nanomaterials, realizing efficient mixing and dispersion of nanoscale materials.
Petrochemical industry: Used in the production of emulsified petroleum products, improving product stability and usability.
Printing and dyeing auxiliaries: Suitable for the production of emulsified paper treatment agents and other printing and dyeing auxiliary products.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers, enhancing the uniformity and effectiveness of products.
Plastic and rubber: Applied in the production of emulsified plastic and rubber materials, ensuring uniform distribution of additives.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components, meeting the industry's high-performance requirements.
Other fine chemical engineering fields: Such as the production of ceramic materials, glass processing auxiliaries, metal processing fluids, etc., providing reliable mixing solutions.
In short, double planetary mixers have a wide range of applications, mainly used to produce emulsified products and high-consistency materials. They play a key role in improving product stability, fineness, and overall performance in various industries.Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.
Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.
