Polymer Gel 1000L Double Planetary Mixer | Industrial Blending Equipment| Industrial Blending Equipment

In large-scale polymer gel manufacturing, the balance between high-volume output and consistent product quality poses a critical challenge—especially for formulations requiring uniform ingredient dispersion, controlled viscosity, and air-free texture. Gangben Machinery’s Polymer Gel 1000L Double Planetary Mixer emerges as a purpose-built industrial blending equipment, engineered to address these pain points and redefine efficiency in mass polymer gel production.
At the core of this equipment is Gangben Machinery’s proprietary double planetary mixing system, a design tailored to the unique demands of polymer gels. Two agitators execute simultaneous rotation on their own axes and revolution around the 1000L stainless steel mixing vessel, creating a three-dimensional shear and kneading force field. This action eliminates common pitfalls in large-batch mixing, such as uneven distribution of cross-linking agents, entrained air bubbles, and viscosity inconsistencies. For high-viscosity systems like silicone-based gels or medical hydrogels, the mixer ensures micron-level homogenization while preserving the integrity of sensitive polymer chains—critical for maintaining product performance in applications ranging from wound care to industrial coatings.

The 1000L capacity is a strategic choice by Gangben Machinery, aligning with industrial-scale production needs. It enables manufacturers to achieve economies of scale by processing large batches (up to 800L working volume) in a single cycle, reducing batch changeover frequency and labor costs. Unlike smaller units that struggle to replicate industrial conditions, this mixer bridges the gap between lab-scale development and full-scale manufacturing, ensuring process parameters validated in R&D translate seamlessly to mass production.
Gangben Machinery prioritizes compliance and durability in every detail. The mixing vessel and contact parts are crafted from 316L medical-grade stainless steel, with a mirror-polished finish (Ra ≤ 0.4μm) that meets GMP and FDA standards—essential for polymer gels used in pharmaceutical and personal care sectors. The equipment integrates advanced process controls: a touch-screen HMI allows precise adjustment of mixing speed (0–60 rpm), temperature (up to 180°C), and vacuum level (-0.096 MPa), while built-in data logging ensures full traceability for regulatory audits. Vacuum operation is a standout feature, removing air bubbles and volatile components to enhance gel stability and extend shelf life.
Versatility further defines this industrial blending equipment. Gangben Machinery offers customizable agitator configurations (e.g., anchor, paddle, disperser) to adapt to diverse polymer gel formulations—from low-viscosity aqueous gels to high-consistency thermoset gels. Quick-release connections and a tiltable vessel design simplify cleaning and maintenance, minimizing downtime between batches.
For manufacturers scaling polymer gel production, Gangben Machinery’s 1000L Double Planetary Mixer delivers tangible value: improved batch consistency, reduced material waste, and enhanced production throughput. It stands as a testament to Gangben Machinery’s expertise in industrial mixing solutions, empowering businesses to meet growing market demands without compromising on quality. In the competitive landscape of polymer manufacturing, this equipment is not just a mixer—it is a cornerstone of reliable, efficient production.