1000L Vertical Vacuum Emulsifying Unit

The 1000L Vertical Vacuum Emulsifying Unit is a professional equipment designed for high-viscosity material preparation, widely used in cosmetics, pharmaceuticals, food, and fine chemical industries. Featuring a vertical structure, it integrates efficient mixing, homogenizing, and vacuum systems to realize rapid emulsification, thorough mixing, and defoaming. With precise temperature control, easy operation, and durable stainless-steel construction, it meets large-scale production needs, ensuring product uniformity, stability, and production efficiency.

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Description
Feature&Application
Factory Strength

As a core equipment for medium-to-large-scale production, the 1000L Vertical Vacuum Emulsifying Unit has gained wide recognition in cosmetics (e.g., face creams, lotions), pharmaceuticals (e.g., ointments, oral suspension), food (e.g., sauces, dairy products), and fine chemical industries. It serves as a key tool to achieve high-quality material preparation, bridging the gap between lab-scale R&D and mass production.
In terms of core configuration, the unit adopts a vertical tank design with a 1000L effective volume, perfectly suited for batch production. The tank is made of high-quality stainless steel (304/316L optional), featuring a smooth inner wall that is easy to clean and meets food-grade and pharmaceutical-grade hygiene standards, ensuring the purity of materials throughout the production process.
The mixing system is equipped with a high-power motor (customizable according to needs) and multi-layer mixing paddles, which can fully stir materials, break up material agglomerations, and achieve preliminary uniform mixing. The homogenizing system, on the other hand, uses a high-speed homogenizing head to generate strong shearing force, refining materials to the micron level. This ensures ultra-fine emulsification, effectively solving the problems of uneven mixing and incomplete emulsification of traditional equipment.
The vacuum function is one of the unit’s core advantages. The vacuum system extracts air from the tank to create a negative pressure environment. On one hand, it prevents air bubbles caused by material contact with air during mixing and emulsification, which is crucial for bubble-sensitive products like high-end cosmetics and pharmaceutical ointments. On the other hand, it accelerates material reactions, shortening the production cycle by 20%-30% compared to non-vacuum equipment.
Additionally, the unit is equipped with a precise temperature control system, supporting flexible temperature adjustment (usually 0-100℃) through heating or cooling modules. This ensures materials undergo emulsification at the optimal temperature, further guaranteeing product quality stability. For operation and safety, it is fitted with an intelligent control panel that displays parameter settings and operating status clearly, enabling easy operation even for new operators. It also has safety devices such as overload protection and pressure alarms, which automatically shut down the equipment in case of abnormalities, safeguarding personnel and equipment safety.
Overall, the 1000L Vertical Vacuum Emulsifying Unit combines efficiency, stability, and safety. It not only meets large-scale production demands but also ensures consistent product quality, providing strong support for enterprises to enhance their competitiveness in the global market.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.

Application Area

Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.

In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.
Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.

Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.