1000L Vacuum Homogenizing Emulsifier Unit

The 1000L Vacuum Emulsifying Unit is a large-scale industrial equipment for high-volume, premium emulsification. It integrates a high-power rotor-stator system and efficient vacuum technology to eliminate air bubbles, ensuring smooth, stable products. Made of 316L stainless steel, it meets FDA, GMP, and CE standards. With PLC control and safety safeguards, it’s ideal for mass production in cosmetics, pharmaceuticals, and food industries.

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Description
Feature&Application
Factory Strength

The 1000L Vacuum Emulsifying Unit is a heavy-duty, high-capacity solution engineered for large-scale industrial production, designed to deliver consistent, premium-quality emulsions while meeting the efficiency demands of mass manufacturing. It is a cornerstone asset for enterprises scaling up production of high-value emulsified products.
At its core, the unit features a robust rotor-stator emulsifying head driven by a high-torque motor, with adjustable speeds up to 2860 RPM. This generates intense shear force to uniformly disperse phases and break down particles. Paired with a high-performance vacuum system (capable of reaching -0.096MPa), it removes air bubbles during processing—preventing oxidation, ensuring a flawless texture, and extending product shelf life, critical for luxury cosmetics, medical-grade ointments, and high-end food emulsions.

Constructed with food-grade 316L stainless steel, the 1000L tank, emulsifying components, and pipelines boast mirror-polished surfaces to minimize residue and facilitate CIP (Clean-in-Place) systems. This design fully complies with global regulatory standards (FDA, GMP, CE), adhering to strict hygiene requirements for sensitive industries.
Equipped with an advanced PLC control system, the unit enables precise programming of speed, vacuum levels, temperature, and cycle times, ensuring repeatable batch consistency. Safety is prioritized with emergency stop buttons, interlocked tank covers, and pressure/vacuum overload protection. Its rugged, modular frame supports stable operation and easy maintenance, while optional upgrades (heating/cooling jackets, high-shear homogenizers) enhance versatility for diverse products.
Trusted by large-scale manufacturers in cosmetics, pharmaceuticals, and food processing, the 1000L Vacuum Emulsifying Unit balances high productivity, superior product quality, and regulatory compliance, making it an ideal choice for large-batch commercial production.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.

Application Area

Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.

In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.
Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.

Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.