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200L Vacuum Emulsifying Homogenizer Mixer
The 200L Vacuum Emulsifying Homogenizer Mixer is an industrial-grade solution for medium-to-large batch production. Integrating vacuum deaeration, high-shear homogenization, and efficient mixing, it creates stable, bubble-free emulsions. Ideal for cosmetics, pharmaceuticals, and food industries, it handles creams, ointments, and sauces. Crafted with 304/316L stainless steel, it features precise speed/temperature control and a user-friendly touchscreen. Durable, hygienic, and compliant with industry standards, it boosts productivity while ensuring consistent product quality.
Always on time
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Description
Feature&Application
Factory Strength
200L Vacuum Emulsifying Homogenizer Mixer is a high-capacity industrial workhorse engineered to meet the demands of medium-to-large scale emulsion production, serving as a cornerstone for cosmetics, pharmaceutical, and food manufacturing enterprises. Its 200L chamber eliminates frequent batch switching, significantly enhancing production throughput while maintaining the precision required for premium emulsified products.
The equipment’s performance hinges on the integration of three core technologies: vacuum deaeration, high-shear homogenization, and multi-functional mixing. The vacuum system (capable of reaching -0.098 MPa) evacuates air from the chamber, preventing oxidation of heat or oxygen-sensitive ingredients (such as plant extracts in skincare or active pharmaceutical components) and eliminating air bubbles that would ruin product texture—critical for items like high-gloss lotions or sterile ointments. The high-shear homogenizer, operating at speeds up to 12,000 rpm, generates intense mechanical force to break oil droplets into 1-5 μm micron-sized particles, ensuring uniform dispersion into the aqueous phase for long-term emulsion stability. Complementing this, dual planetary agitators (with scraper blades) rotate to 刮 the chamber wall and mix materials, avoiding dead zones and ensuring consistent temperature distribution.
Constructed with industrial-grade 304 stainless steel (316L optional for corrosive materials), the mixer adheres to strict hygiene standards (FDA, GMP compliant). The chamber’s mirror-polished inner surface, seamless welding, and CIP (Clean-in-Place) compatible design minimize residue, facilitate quick cleaning, and prevent cross-contamination—essential for multi-product production lines. Operational precision is delivered by a PLC control system with a 10-inch touchscreen, enabling stepless adjustment of homogenizer speed (0-12,000 rpm), agitator speed (0-50 rpm), and real-time monitoring of temperature (up to 150°C) and vacuum level. Users can store up to 100 formulations for repeatable production.
User-centric and safety-focused features abound: a hydraulic lifting system for easy chamber access; interlocked safety doors that halt operation when opened; overload, overheat, and pressure protection; and low-noise operation (<80 dB). Heavy-duty bearings and a sealed transmission system ensure long-term reliability with minimal maintenance, while energy-efficient motors reduce operational costs.
From mass-producing facial creams in a cosmetic factory to manufacturing large batches of medicated ointments or gourmet mayonnaise, the 200L Vacuum Emulsifying Homogenizer Mixer balances scale with quality. Its robust design, versatile performance, and compliance with industry standards make it an indispensable asset for businesses scaling up emulsion production without compromising on precision or product integrity.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.
Application Area
Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.
In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.
Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.
