500L Double Planetary Mixer with Press Feeder
The 500L Double Planetary Mixer with Press Feeder is a industrial-grade mixing solution tailored for large-scale, high-volume production in chemicals, adhesives, pharmaceuticals, and composite materials. Its dual heavy-duty planetary agitators deliver synchronized rotation and orbit, ensuring uniform blending of ultra-high-viscosity substances (up to 3,500,000 cP). The integrated pneumatic press feeder enables continuous automated feeding, eliminating material bridging and maximizing production throughput. Crafted with 304/316L stainless steel, it complies with FDA, GMP, and CE standards. Equipped with a programmable control system and comprehensive safety features, it balances precision, durability, and operational security for mass manufacturing.
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Description
Feature&Application
Factory Strength
The 500L Double Planetary Mixer with Press Feeder is engineered to meet the stringent demands of large-scale industrial production, delivering exceptional efficiency and consistency for ultra-high-viscosity material mixing. At its core lies a robust dual planetary agitator system: two heavy-duty stirrers operate at adjustable speeds (0-65 rpm), rotating independently on their axes while orbiting the 500L stainless steel mixing tank. This dynamic motion generates powerful shear, kneading, and folding forces, ensuring complete homogenization of even the most viscous substances—including epoxy resins, high-density silicone rubbers, pharmaceutical ointments, and composite slurries—up to 3,500,000 cP, eliminating dead zones and guaranteeing uniform batch quality.
The integrated pneumatic press feeder is a production-critical component, designed to automate material handling and minimize downtime. With adjustable pressure (》-0.096 MPa), it adapts to diverse material properties, preventing bridging, clumping, and uneven flow—common issues that hinder large-batch production. Its large-capacity hopper ensures a continuous supply to the mixing tank, reducing manual labor by up to 40% and increasing overall throughput compared to traditional feeding methods. The feeder’s seamless integration with the mixer creates a streamlined workflow, ideal for 24/7 production environments.
Constructed for durability and compliance, all material-contact parts (tank, agitators, feeder) are made of food-grade 304 stainless steel, with 316L available for corrosion-sensitive applications (e.g., acidic chemicals, pharmaceutical APIs). This design meets global regulatory standards including FDA, GMP, and CE, making it suitable for regulated industries like food, pharmaceuticals, and cosmetics. The tank’s polished interior and detachable agitators simplify cleaning, enabling quick product changeovers and reducing cross-contamination risks.
User-friendliness is enhanced via a programmable touchscreen control panel, which allows precise setting and monitoring of mixing speed, time, and feeder pressure. It can store up to 35 custom programs, ensuring repeatability for consistent batch results. Safety is prioritized with emergency stop buttons, tank cover interlocks, overload protection, thermal safeguards, and a safety guard system, fully complying with OSHA and EU machinery safety regulations.
Its heavy-duty steel frame ensures stability during high-load operation, while optional upgrades—such as vacuum degassing (to remove air bubbles) and heating/cooling jackets (for temperature control)—enhance versatility. With a footprint of approximately 2000×900×1900 mm, it optimizes workshop space without sacrificing performance. Backed by a 12-month warranty, global after-sales support, and on-site installation assistance, the 500L Double Planetary Mixer with Press Feeder is a reliable investment for large-scale manufacturing operations.
The technical features and application industries of the double planetary mixer are as follows:
Technical Features:
Broad application range: The double planetary mixer is suitable for diverse processes, including the dissolution, mixing, blending, and reaction of materials ranging from powders to high-viscosity and high-density substances.
High mixing efficiency: By employing the double planetary mixing principle, the mixer achieves efficient, uniform mixing, thereby boosting production efficiency and enhancing product quality.
User-friendly and safe operation: The mixer supports automatic control, featuring simple, stable, fast, and convenient operation to ensure safe equipment operation.
No mixing dead zones, no material climbing, and superior sealing: The mixer’s blades perform planetary motion (revolving around the central axis) while rotating on their own axes, ensuring thorough mixing without dead zones. Its design also prevents material climbing and ensures excellent sealing performance.
Precise temperature measurement and rapid heating/cooling: Equipped with both low-speed mixing components and high-speed dispersing components:The low-speed mixing components utilize planetary gear transmission; their blades rotate on their own axes while performing planetary motion, achieving optimal mixing results in a short time.The high-speed dispersing components rotate at high speed on their own axes while revolving with the planetary carrier, subjecting materials to intense shearing and dispersive mixing—delivering mixing effects several times more efficient than ordinary mixers.
Application Industries:
Aerospace polymer materials: Applied in the preparation of high-performance composite materials, coatings, and related products.
Battery paste: Utilized for the preparation and mixing of battery electrode slurries.
Food industry: Employed in the mixing and seasoning of food ingredients.
Chemical industry: Used for the dissolution, mixing, and reaction of chemical raw materials.Pharmaceutical industry: Applied to the mixing and preparation of pharmaceutical raw materials.
Pharmaceutical industry: Applied to the mixing and preparation of pharmaceutical raw materials.
In summary, the double planetary mixer is an efficient, versatile mixing and stirring device, suitable for processes such as material dissolution, mixing, blending, and reaction across a wide range of industries.
Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.
Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.
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