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50L Vacuum Homogenizing Emulsifier Unit
The 50L Vacuum Homogenizing Emulsifier Unit is a versatile solution for medium-batch production and pilot-scale R&D. Integrating vacuum deaeration, high-shear homogenization, and efficient mixing, it creates stable, bubble-free emulsions. Ideal for cosmetics, pharmaceuticals, and food sectors, it handles creams, ointments, and sauces. Crafted with 304/316L stainless steel, it features precise speed/temperature control and a user-friendly touchscreen. Hygienic, durable, and compliant with industry standards, it balances productivity and formulation precision.
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Description
Feature&Application
Factory Strength
50L Vacuum Homogenizing Emulsifier Unit is a high-performance, medium-capacity equipment engineered to bridge the gap between lab-scale formulation and large-scale production. With its 50L chamber, it caters perfectly to pilot trials, small-to-medium batch manufacturing, and R&D scaling—making it a go-to choice for cosmetics, pharmaceutical, and food enterprises seeking both efficiency and formulation accuracy.
At the core of its functionality lies the synergy of three key technologies: vacuum deaeration, high-shear homogenization, and integrated mixing. The vacuum system (achieving up to -0.098 MPa) eliminates air from the chamber, preventing oxidation of sensitive ingredients (such as retinol in skincare or probiotics in food) and eradicating bubbles that would compromise product texture and shelf life. The high-shear homogenizer, operating at speeds up to 14,000 rpm, generates intense mechanical force to break oil droplets into micron-sized particles (1-5 μm), ensuring uniform dispersion into the aqueous phase for emulsions that resist separation. Complementing this, dual planetary agitators with wall-scraping blades rotate to mix materials thoroughly, avoiding dead zones and maintaining consistent temperature across the 50L volume.
Constructed with food-grade 304 stainless steel (316L optional for corrosive formulations), the unit adheres to strict hygiene standards (GMP, FDA compliant). The chamber’s mirror-polished inner surface, seamless welding, and detachable components minimize residue buildup, facilitating easy cleaning—critical for frequent batch changes in R&D or multi-product lines. Operational flexibility is enhanced by a PLC control system with a 7-inch touchscreen, enabling stepless adjustment of homogenizer speed, agitator rotation (0-60 rpm), and real-time monitoring of temperature (up to 150°C) and vacuum level. Users can store multiple formulations for repeatable production.
Constructed with food-grade 304 stainless steel (316L optional for corrosive formulations), the unit adheres to strict hygiene standards (GMP, FDA compliant). The chamber’s mirror-polished inner surface, seamless welding, and detachable components minimize residue buildup, facilitating easy cleaning—critical for frequent batch changes in R&D or multi-product lines. Operational flexibility is enhanced by a PLC control system with a 7-inch touchscreen, enabling stepless adjustment of homogenizer speed, agitator rotation (0-60 rpm), and real-time monitoring of temperature (up to 150°C) and vacuum level. Users can store multiple formulations for repeatable production.
User-centric design and safety features elevate its practicality: a hydraulic lifting system for easy chamber access; interlocked safety doors that disable operation when open; overload and overheat protection; and low-noise operation (<78 dB). Its compact footprint saves workshop space, while durable components (heavy-duty bearings, sealed transmission) ensure long-term reliability with minimal maintenance.
Whether developing a new anti-aging cream in a cosmetic lab, scaling up a medicated ointment for clinical trials, or producing artisanal sauces in a small food business, the 50L Vacuum Homogenizing Emulsifier Unit delivers consistent, high-quality results. Its blend of advanced technology, hygienic construction, and user-friendly operation makes it an indispensable asset for medium-batch emulsion production and formulation scaling.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.
Application Area
Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.
In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.
Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.
