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100L Vacuum Homogenizing Emulsifier Unit: PLC-Controlled Precision Equipment
The 100L Vacuum Homogenizing Emulsifier Unit, featuring a PLC screen for process automation, is ideal for medium-batch production. It integrates vacuum deaeration, high-shear homogenization, and PLC-controlled precision—enabling automated parameter adjustment, formulation storage, and real-time monitoring. Crafted with 304/316L stainless steel, it suits cosmetics, pharmaceuticals, and food sectors. Hygienic, efficient, and user-friendly, it ensures consistent emulsions while streamlining production workflows.
Always on time
Acceptable price
Excellent quality
Description
Feature&Application
Factory Strength
100L Vacuum Homogenizing Emulsifier Unit: PLC-Controlled Precision Equipment stands as a smart, mid-capacity solution for medium-batch emulsion production, merging advanced mixing technology with automated control via its integrated PLC screen. Designed for cosmetics, pharmaceutical, and food manufacturers, its 100L chamber balances productivity and flexibility, while the PLC touchscreen elevates operational precision and workflow efficiency—making it a game-changer for businesses prioritizing consistency and automation.
At its core, the unit combines three critical functionalities, all orchestrated by the PLC system: vacuum deaeration, high-shear homogenization, and automated process control. The vacuum system (reaching -0.098 MPa) eliminates air bubbles and prevents ingredient oxidation, critical for stable products like anti-aging creams or sterile ointments. The high-shear homogenizer (up to 14,000 rpm) breaks oil droplets into 1-5 μm particles for uniform emulsions, while dual agitators with wall scrapers avoid dead zones. What sets it apart is the 10-inch PLC touchscreen: it enables one-click setting of homogenization speed, agitator rotation (0-60 rpm), temperature (up to 150°C), and vacuum level, with real-time digital monitoring to avoid human error. Users can store 50+ formulations, ensuring repeatable results across batches—a key advantage for scaled production.
Constructed with industrial-grade 304 stainless steel (316L optional for corrosives), the unit meets GMP and FDA standards. Its mirror-polished chamber, seamless welding, and CIP-compatible design simplify cleaning, while detachable components reduce cross-contamination risks. The PLC system further enhances practicality by triggering automatic safety alerts (overload, overheat) and integrating with production logs for traceability—essential for regulated industries.
User-centric features complement its smart design: a hydraulic lifting system for chamber access, interlocked safety doors (linked to the PLC to halt operation if opened), and low-noise operation (<78 dB). The PLC’s intuitive interface reduces training time, even for new operators, while its automation cuts production cycles by minimizing manual adjustments. Durable components (heavy-duty bearings, sealed transmissions) ensure long-term reliability, supported by the PLC’s predictive maintenance reminders.
Whether mass-producing skincare serums, pharmaceutical gels, or gourmet sauces, this unit delivers consistent, premium emulsions. By pairing 100L capacity with PLC-driven automation, it bridges efficiency and precision—making it an indispensable asset for medium-scale manufacturers aiming to optimize workflows and elevate product quality.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.
Application Area
Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.
In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.
Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.
