Customizable Vacuum Emulsifying Mixer for Creams & Lotions: 3000rpm High-Speed Homogenization for Uniform, Luxe Textures

Jiangsu GangBen Customizable Vacuum Emulsifying Mixer: 3000rpm High-Speed Shearing for Cosmetics & Beyond

In the cosmetics and personal care industry, efficient, stable emulsification is the cornerstone of consistent product quality—especially for high-viscosity formulations like creams and lotions. To address this critical need, Jiangsu GangBen Mixer Manufacturer has launched a customizable vacuum emulsifying mixer, powered by 3000rpm high-speed shearing technology. This innovative solution redefines emulsification efficiency while adapting to diverse production demands. Below is a detailed exploration of its technical specifications, structural design, industry applications, and market advantages.

Technical Parameters & Core Performance: Precision-Driven Results

1. High-Speed Shearing & Vacuum Degassing: Nanoscale Uniformity, Long-Lasting Quality

3000rpm High-Speed Homogenization: The main homogenizer features a triple-layer toothed rotor and dual-layer stator, generating intense shear forces that disperse oil and water phases to the nanoscale (particle size: 200nm–2μm). This ensures ultra-fine, consistent emulsions—eliminating coarse textures or uneven viscosity in creams and lotions.

Fully Enclosed Vacuum System: With an ultimate vacuum of ≤ -0.095MPa, the mixer effectively removes air bubbles during emulsification. This prevents oxidation of sensitive ingredients (e.g., plant extracts, vitamins) and reduces microbial contamination risks, directly extending product shelf life while maintaining a smooth, non-foamy finish.

2. Modular Structure & Customization: Adaptable to Diverse Needs

Flexible Split Design: The equipment comprises a main emulsification tank, oil phase tank, water phase tank, vacuum system, hydraulic lifting mechanism, and CIP (Clean-in-Place) cleaning module. It supports dual heating modes (steam or electric) to match different factory utilities and formulation requirements.

Compliant, Customizable Materials: Tank options include 304 or 316L stainless steel—with mirror-polished interiors (Ra ≤ 0.4μm) that meet GMP standards. This versatility allows the mixer to serve not just cosmetics, but also the pharmaceutical and food industries, where hygiene and compliance are non-negotiable.

3. Intelligent Control System: Precision, Traceability, and Reliability

Smart Monitoring & Operation: Equipped with a Siemens PLC and intuitive touchscreen interface, the mixer enables real-time monitoring of key parameters: temperature (±1℃ accuracy), vacuum levels, and stirring speeds. It also supports multi-stage process parameter presets, ensuring consistent results across batches, and full data traceability for regulatory compliance.

Proactive Maintenance: Built-in self-diagnostic fault detection and remote maintenance capabilities minimize unplanned downtime—critical for keeping production lines running smoothly.

Equipment Structure & Process Flow: Efficiency at Every Step

1. Dual-Phase Premixing System: Clean, Contamination-Free Feeding

The oil and water phase tanks each include independent high-speed dispersers (0–3000rpm), ensuring thorough pre-blending of ingredients before transfer. Premixed materials are moved to the main emulsification tank via a vacuum pump, eliminating cross-contamination risks associated with manual feeding and streamlining the production process.

2. Core Components of the Main Emulsification Tank: No Dead Zones, Maximum Efficiency

Bottom Homogenizer: A triple-shear structure, paired with wall scrapers and dual-helix agitators, ensures complete material circulation—eliminating dead zones where ingredients might clump or remain unemulsified.

External Recirculation Pipeline: Tangentially connected to the tank’s top, this pipeline creates forced convection, enhancing mixing efficiency for high-viscosity products (e.g., thick creams or body butters) that are challenging for traditional mixers.

3. Temperature Control & Safety Design: Stability & Protection

Precise Temperature Regulation: A jacketed heating/cooling system (compatible with steam or electric heating) maintains temperature control accuracy of ±1℃—vital for heat-sensitive formulations (e.g., anti-aging serums with active peptides).

Comprehensive Safety Features: Pressure sensors and automatic pressure relief valves prevent overpressure incidents, while robust structural design ensures operator safety during high-speed operation.

Applications & Industry Adaptability: Versatile Across Sectors

1. Cosmetics & Personal Care

Ideal for producing creams, lotions, shampoos, and toothpastes. It excels at handling formulations with high solid particle content (e.g., titanium dioxide in sunscreens, zinc oxide in mineral-based creams), ensuring even dispersion without clogging.

2. Pharmaceutical Sector

Meets the strict emulsification needs of sterile preparations, including ointments, gels, and injectables. Its GMP-compliant design and vacuum degassing also align with FDA and EU GMP standards, making it suitable for regulated pharmaceutical production.

3. Food Industry

Used for homogenizing high-viscosity foods like mayonnaise, salad dressings, and butter. Unlike traditional stirring methods, it prevents stratification and sedimentation, ensuring consistent texture and extending the shelf life of food emulsions.

Market Competitiveness: Technology & Cost-Effectiveness Combined

1. Technological Differentiation: Faster, More Efficient Emulsification

Compared to conventional emulsifiers, GangBen’s mixer delivers clear advantages:

40% reduction in emulsification time, thanks to 3000rpm high-speed shearing.

25% lower energy consumption, cutting operational costs.

60% improved vacuum degassing efficiency, reducing surface defects (e.g., froth, uneven texture) in end products.

2. Cost-Effectiveness: Scalable, Low Long-Term Investment

Flexible Capacity: Single-unit production capacity ranges from 50L (ideal for R&D or small-batch production) to 3000L (for large-scale manufacturing), supporting continuous multi-batch operations.

Low Per-Unit Costs: Energy costs per kilogram of product are as low as $0.05—significantly lower than industry averages.

Modular Upgradability: The design allows easy upgrades (e.g., adding CIP systems or expanding tank capacity) without replacing the entire unit, lowering long-term investment costs for customers.

3. Customer Success Stories: Proven Results

A global cosmetics group adopted a 200L customized model, achieving 99.5% batch consistency and reducing customer complaints by 30%.

A domestic pharmaceutical company increased annual ointment production capacity from 500 tons to 1200 tons after introducing a 500L model, while achieving full production automation.

Jiangsu GangBen’s customizable vacuum emulsifying mixer—powered by 3000rpm high-speed shearing, modular design, and intelligent control—delivers an efficient, stable solution for high-viscosity products like creams and lotions. Its unique blend of technical excellence and cost-effectiveness makes it a standout choice in the cosmetics, pharmaceutical, and food industries—empowering enterprises to boost production efficiency, ensure product quality, and stay ahead in competitive markets.