Gangben Dual-Planetary Mixers: Core Technological Breakthroughs

I. Introduction

Modern industry demands high-viscosity, high-precision mixing—needs traditional equipment can’t meet. Gangben Manufacturer’s dual-planetary mixers, with exclusive designs, have solved this gap, expanding applications and boosting industrial value via key technological leaps.

II. Structural Design Innovations

• Optimized Motion: Gangben’s dual paddles use "revolution + rotation" for 3D mixing. Adjusting planetary arm angles (90° to 45°) lifts efficiency by 18% and cuts dead zones.

• Precision Gaps: Through advanced manufacturing, Gangben achieves gaps of 4-6mm (paddle-paddle), 3-4mm (paddle-barrel wall), 2-3mm (paddle-barrel bottom), ensuring no dead zones, less wear, and lower noise.

• HV Blades: Gangben’s custom spiral High-Viscosity blades prevent material climbing, handling up to 6 million cP viscosity. Frame, butterfly, and other paddle types suit diverse needs.

• PDDM System: Gangben’s exclusive Planetary Dual Dispersers combine dual-planetary mixers with high-speed dispersers, boosting energy input and enabling flexible shear adjustment.

  
  

III. Vacuum & Bubble Control

• High Vacuum Performance: Gangben’s mixers reach -0.095 to -0.098MPa vacuum, with <0.01% bubble residue. All-round sealing (mechanical, soft, static) lifts sealing performance by 50%, ideal for sensitive materials.

• Gradient Defoaming: A three-stage process (pre, high-shear, precision) eliminates 10μm bubbles. 10⁴s⁻¹ shear rate and dual-speed switching stop secondary bubbles.

  
  

IV. Temperature Control

• Precise Temperature Management: Jacket devices + Pt100 sensors give ±1.0℃ error (±0.5℃ for high-end models), outperforming traditional mixers’ ±1-2℃, fitting 热敏 materials.

• Efficient Heat Exchange: Spiral-trajectory jackets ensure uniform conduction. Built-in rotating probes enable multi-point measurement; dual-channel liquid cooling controls fluctuation within ±1℃.

  
  

V. Intelligence & Materials

• Smart Control: PLC + touchscreen enables parameter setting and data tracing. Multi-sensors monitor in real time; IoT supports remote monitoring and fault diagnosis.

• High-Quality Materials: 316L stainless steel paddles, special steel for large equipment, and imported SKF bearings (3+ year life) ensure durability. Mirror polishing meets high cleanliness standards.

  
  

VI. Applications & Outlook

• Key Uses: In lithium batteries, Gangben’s mixers boost slurry uniformity by 40%, pushing energy density over 300Wh/kg. They serve adhesives, food, and electronics industries.

• Future Focus: AI optimization, energy conservation (18-22% lower consumption), modular design, and multi-function integration. Gangben aims to lead Asia-Pacific growth as the 2029 global market hits $16.73B.