High-Shear Emulsifying Homogenizer Mixer for Nano-Scale Dispersions

In industries where particle size reduction and uniformity are critical—such as pharmaceuticals, cosmetics, advanced materials, and nanotechnology—achieving nano-scale dispersions (D90 ≤ 100 nm) is no longer optional—it’s a competitive necessity.

Jiangsu GangBen Mixer Manufacturer, a global leader in emulsification and homogenization technology, has pioneered a next-generation High-Shear Emulsifying Homogenizer Mixer designed to deliver ultra-fine, stable, and scalable nano-emulsions with unmatched precision.

1. Why Nano-Scale Dispersions Matter

Nano-emulsions offer superior bioavailability, stability, and sensory performance compared to conventional formulations:

Pharmaceuticals: Enhanced drug delivery for poorly soluble APIs (Active Pharmaceutical Ingredients).

Cosmetics: Translucent serums with faster absorption and longer shelf life.

Food & Nutrition: Improved solubility of vitamins, probiotics, and bioactive compounds.

Advanced Materials: High-performance coatings, lubricants, and conductive inks.

Challenge: Traditional mixers struggle to break particles below 1–5 microns, leading to phase separation, instability, and reduced efficacy.

2. Key Features of Jiangsu GangBen’s Nano-Scale Homogenizer

2.1 Ultra-High Shear Rates (Up to 50,000 RPM)

Dual-Stage Rotor-Stator Design: Generates intense hydraulic shear forces to break agglomerates instantly.

Adjustable Gap Technology: Fine-tunes particle size from 50 nm to 5 microns for maximum flexibility.

Titanium Alloy Components: Withstands corrosive solvents and abrasive slurries without wear.

2.2 Precision Control for batch-to-batch consistency

Siemens PLC + HMI Touchscreen: Monitors RPM, temperature, pressure, and flow rate in real time.

Inline Particle Size Analyzer (Optional): Provides laser diffraction feedback to optimize homogenization parameters on the fly.

GMP & FDA Compliance: 316L stainless steel construction with electropolished surfaces (Ra ≤ 0.3μm) for sterile production.

2.3 Energy Efficiency & Scalability

Variable Frequency Drive (VFD): Reduces power consumption by 30–50% compared to fixed-speed mixers.

Modular Design: Scales from 5L lab units to 10,000L industrial systems with identical performance.

Quick-Change Rotor-Stator Sets: Minimizes downtime when switching between formulations.

3. Industry-Specific Applications

3.1 Pharmaceutical: Liposomal Drug Delivery

A leading oncology drug developer partnered with Jiangsu GangBen to produce liposomal nanoparticles for targeted cancer therapy.

Result: 98% encapsulation efficiency with 80 nm particle size, improving tumor penetration by 3x vs. conventional methods.

3.2 Cosmetics: Clear Sunscreen Emulsions

A global skincare brand required a transparent zinc oxide sunscreen without white cast.

Result: Jiangsu GangBen’s mixer achieved 40 nm zinc oxide dispersion, delivering SPF 50+ with a weightless finish.

3.3 Food & Nutrition: Nano-Encapsulated Vitamins

A functional food manufacturer needed to stabilize vitamin C in beverage applications.

Result: 95% retention of bioactivity after 6 months of shelf life due to 60 nm vitamin C nanoparticles.

4. Why Choose Jiangsu GangBen?

4.1 Proven Expertise in Nano-Emulsification

15+ years of R&D in high-shear mixing technologies.

500+ installations worldwide, including Pfizer, L’Oréal, and BASF.

30+ patents in rotor-stator design and particle control.

4.2 Full-Service Support

Free pilot testing at our state-of-the-art lab in Jiangsu, China.

Custom engineering for explosion-proof, vacuum, or CIP/SIP requirements.

24/7 global technical support with 48-hour response time.

4.3 Sustainability Commitment

Carbon-neutral manufacturing by 2025.

95% recyclable packaging for all equipment shipments.

Energy recovery systems included as standard on all mixers.