Innovative Vacuum Emulsifier Homogenizer Mixer for Seamless Emulsification by Jiangsu GangBen Mixer Manufacturer

Innovative Vacuum Emulsifier Homogenizer Mixer for Seamless Emulsification by Jiangsu GangBen Mixer Manufacturer

In the field of industrial production, emulsification, homogenization, and mixing are crucial processes for many industries, such as cosmetics, pharmaceuticals, food, and chemicals. Traditional emulsification equipment often faces challenges in achieving seamless emulsification, especially for materials with high viscosity and high solid content. Jiangsu GangBen Mixer Manufacturer, a renowned enterprise in the mixing equipment industry, has developed an innovative vacuum emulsifier homogenizer mixer to address these issues.

Structure of the Innovative Vacuum Emulsifier Homogenizer Mixer

The innovative vacuum emulsifier homogenizer mixer consists of several key components:

Aggregate: It includes an oil pot, water pot, emulsifying mixer pot, heating and cooling system (steam heated), emulsifying system (homogenizer), scraper stirring system (low-speed mixing system), vacuum system, up-down cover lifting system (hydraulic lift), and discharging system.

Main Technical Parameters

Emulsifying Mixer Pot: Design volume of 50L, working volume of 40L, scraper stirring speed of 0 - 86 rpm, scraper stirring power of 1.1W, homogenizer speed of 0 - 2900rpm, homogenizer power of 1.5KW, and heated power of 2KW.

Oil Pot: Design volume of 38L, working volume of 30L, stirring speed of 1400rpm, stirring power of 0.55KW, and heated power of 2KW.

Water Pot: Design volume of 25L, working volume of 20L, stirring speed of 1400 rpm, stirring power of 0.55KW, and heated power of 2KW.

Working Principle

The vacuum environment created by the vacuum system is a key factor in the operation of the mixer. In a vacuum state, the boiling point of liquids decreases, which helps to remove air bubbles and volatile substances from the materials, thus improving the quality of the emulsion.

The emulsifying system, with its high-speed homogenizer, plays a crucial role in breaking down the oil and water phases into fine droplets. The materials are forced through the narrow space of the emulsifying head under the strong force of the homogenizer, forming a powerful circulation in the vessel. In the middle part, the center blades and outer low-speed anchor rotate in opposite directions, performing great shearing, impact, and dispersion in the vessel. This process helps to blend, mix, emulsify, and homogenize the product, increasing the stability, smoothness, and luster of cream products.

The scraper stirring system, with its teflon scrapers fixed at the outer mixing frame, can scrape off the materials that stick to the inner wall of the vessel. As the scrapers change their position by always touching the inner wall when rotating, they ensure complete mixing without corners and also help with heat exchange during mixing, reducing production time.

Advantages of the Innovative Mixer

Efficient Emulsification and Homogenization

The mixer is particularly effective for materials with high base viscosity and high solid content. Its high-speed homogenizer can break down the oil and water phases into very fine droplets, achieving seamless emulsification. For example, in the production of cosmetics creams and ointments, it can significantly improve the texture and stability of the products.

GMP and FDA Standards

The product is GMP as well as FDA standard, ensuring high-quality production in the cosmetics, pharmacy, and chemicals industries. This makes it suitable for producing high-grade skin care products and other sensitive formulations.

Wide Range of Applications

The mixer is widely applied in various industries, including daily chemical care products, biopharmaceutical industry, food industry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pesticide, fertilizer, plastic and rubber, electrics and electronics, and fine chemical industry. Its versatility makes it a valuable asset for many manufacturers.

Customization and After-Sales Service

Jiangsu GangBen Mixer Manufacturer offers customization options to meet the specific needs of different customers. Additionally, they provide after-sales service, including engineers available to service machinery overseas, online support, and video technical support.

Applications in Different Industries

Cosmetics Industry

In the cosmetics industry, the mixer is used for the production of creams, lotions, lipsticks, and shampoos. Its ability to achieve seamless emulsification ensur