Launch of Gangben 1000L Vacuum Homogenizing Emulsifier: Intelligent Technology Reshapes the New Pattern of Large-Scale Production

Recently, Jiangsu Gangben Intelligent Equipment Co., Ltd. has launched the new COMB-1000L vacuum homogenizing emulsifier. Relying on high-shear homogenization technology and full-process intelligent design, this product provides an efficient solution for large-scale production in the daily chemical, food, pharmaceutical and other industries, once again raising the industry's performance expectations for emulsification equipment.

As an upgraded flagship product in Gangben's core product line, this equipment inherits the brand's pursuit of precise production technology. It adopts a 316L stainless steel tank design, with the inner wall polished to a 300-mesh mirror finish. Equipped with an all-round wall-scraping mixing system, it achieves seamless material tumbling without dead ends, fully complying with GMP production standards. The high-speed homogenizing head can generate strong hydraulic shearing and centrifugal extrusion effects, quickly emulsifying oil-phase and water-phase materials to the micron level. Combined with the adjustable speed design of 0-3000rpm, it ensures that viscous materials such as face creams and ointments have a uniform and delicate texture.

Intelligent control has become the core competitiveness of this equipment. It is equipped with a PLC touch screen control system, which can preset multiple sets of process parameters such as heating temperature and stirring speed. The integrated heating and cooling jacket, combined with a heat preservation device, realizes precise temperature control between 30-120℃. The hydraulically liftable tank cover and the dual-discharge design (at the bottom and side of the tank) greatly improve cleaning convenience. When used with the CIP cleaning system, it can reduce 90% of cleaning dead ends. According to Gangben's Technical Director, this equipment can shorten the emulsification time of a single batch to 50% of that of traditional equipment, and increase the daily production capacity by more than 120%.

In terms of application scenario expansion, this 1000L-level equipment demonstrates strong adaptability. Its vacuum degassing function can quickly remove air bubbles from materials, effectively solving the "granular texture" problem of skin care creams. Currently, it has been successfully applied to the face cream production line of a leading daily chemical enterprise. In the food industry, its aseptic design and efficient mixing capacity provide stable process support for the production of sauces and fillings. Moreover, Gangben can provide customized solutions according to customer needs, with flexible adjustments available from heating methods to control modules.

Relying on the advantages of the machinery manufacturing industrial cluster along the Taihu Lake, Jiangsu Gangben Intelligent Equipment Co., Ltd. has formed a full-chain service capability covering R&D, design, installation and commissioning. The launch of this new product not only improves its full-range emulsification equipment matrix (ranging from 5L to 1000L), but also injects new impetus into the industry's green production and quality upgrading through the technical combination of "high-efficiency homogenization + intelligent control".