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ThaiMayonnaise-Specific 300L Vacuum Emulsifier
Product Overview
The 300L Vacuum Emulsification Unit is a state-of-the-art food processing equipment specifically designed for large-scale mayonnaise production. Combining advanced vacuum technology with high-shear emulsification, this unit ensures superior product quality, consistent texture, and efficient production processes, making it an essential investment for food manufacturers looking to elevate their mayonnaise production capabilities.
Technical Specifications
Capacity: 300 liters working volume, ideal for medium to large-scale production
Vacuum System: -0.096MPa ultimate vacuum degree, ensuring complete deaeration
Mixing Power: 11kW main mixer, 7.5kW homogenizer
Temperature Control: 0-90℃ adjustable with precision ±1℃
Material Contact Parts: 316L stainless steel, meeting FDA and EU food safety standards
Overall Dimensions: 2200×1500×2800mm
Power Supply: 380V/50Hz/3Phase (customizable for different regions)
Core Advantages
Superior Emulsification Performance
Equipped with a high-shear rotor-stator homogenizing system, the unit achieves particle sizes as small as 1-5μm, resulting in extremely stable mayonnaise with extended shelf life. The dual agitation system (anchor mixer + high-speed homogenizer) ensures thorough mixing of all ingredients, including oils, egg yolks, vinegar, and seasonings.
Vacuum Technology Benefits
Operating under vacuum conditions eliminates air bubbles in the final product, preventing oxidation and rancidity while maintaining a smooth, glossy appearance. This technology also reduces foaming during production, allowing for maximum utilization of the tank volume.
Precision Control System
The PLC touch screen control panel enables precise adjustment of mixing speed, temperature, vacuum level, and processing time. Recipe storage function allows saving up to 100 different production formulas for quick recall, ensuring consistent product quality batch after batch.
Hygienic Design
All contact surfaces are made of food-grade 316L stainless steel with smooth polished finishes (Ra≤0.8μm) to prevent bacterial growth and facilitate thorough cleaning. The unit features CIP (Clean-in-Place) system compatibility, reducing downtime between production runs and ensuring compliance with strict food safety regulations.
Production Efficiency
This emulsification unit significantly reduces production time compared to traditional methods, with a full production cycle (from ingredient loading to finished product) of just 45-60 minutes. The automated processes minimize manual intervention, reducing labor costs and potential contamination risks.
Application Versatility
While optimized for mayonnaise production, this versatile unit can also be used for manufacturing various other emulsion-based food products, including salad dressings, sauces, dips, and spreads, providing excellent return on investment through production flexibility.
After-sales Support
We provide comprehensive after-sales services including installation guidance, operator training, 12-month warranty on mechanical parts, and lifetime technical support. Spare parts are readily available for prompt delivery to minimize production downtime.
Invest in our 300L Vacuum Emulsification Unit to enhance your mayonnaise production with superior quality, efficiency, and reliability that meets the demands of modern food processing industry.
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