Precision Emulsification Redefined: The Emulsifying Homogenizer Mixer You Can Trust

In high-precision manufacturing fields such as cosmetics, pharmaceuticals, food processing and chemicals, how to achieve efficient and stable emulsification and homogenization processes directly determines the market competitiveness of the products. As a promoter of technological innovation in the industry, Jiangsu GangBen Mixer Manufacturer has become the trusted choice for global enterprises to optimize production processes and improve product quality with its customized vacuum emulsification homogenization mixing equipment.

Core technical advantage: Precise control in a vacuum environment

GangBen's vacuum emulsifying homogenizing mixer, through the synergistic effect of the vacuum deaeration system and high shear homogenization technology, has solved the pain points of traditional equipment such as the easy introduction of bubbles and uneven dispersion. Take the cosmetics industry as an example. Its 10L to 50L series equipment can achieve:

Vacuum degree ≤-0.095MPa: Emulsification is completed in a vacuum environment to prevent oxidation and stratification of the paste caused by air mixture, ensuring a fine and stable texture of the product. The high-shear homogenizer head has a rotational speed of up to 3000rpm: Through the precise design of the stator and rotor gap, it shears the oil and water phases to micron-level particle sizes, forming a uniform emulsion. For instance, after a certain international cosmetics brand adopted the GangBen 30L device, the particle size distribution of its sunscreen was optimized from D50=15μm to D50=8μm, making the skin feel lighter and the sun protection factor increased by 12%.

Two-phase pretreatment system: The aqueous phase tank and the oil phase tank are independently temperature-controlled, supporting steam or electric heating. The temperature fluctuation is ≤±1℃, ensuring the stability of active ingredients before mixing. When a certain pharmaceutical enterprise produced hormone-based creams using this system, the degradation rate of active ingredients dropped from 2.3% to 0.5%.

Industry-customized solutions: From laboratory to large-scale production

GangBen offers a comprehensive equipment matrix covering the entire industrial chain to meet the needs of enterprises of different scales

Laboratory-grade equipment (5L-20L) : Equipped with adjustable stirring paddles and touch screen control, it supports small-batch formula verification. When a certain food research and development center developed low-fat mayonnaise using its 10L equipment, it reduced the oil content from 65% to 40% by adjusting the cutting time and vacuum degree, while maintaining a smooth texture.

Pilot and production-level equipment (30L-500L) : Equipped with CIP online cleaning systems and explosion-proof motors, it complies with GMP and ISO standards. When a certain chemical enterprise produced water-based coatings using a 500L equipment, the processing time for a single batch was shortened from 4 hours to 1.5 hours, and energy consumption was reduced by 35%.

Modular design: Supports rapid replacement of components such as stirring paddles, homogenizing heads, and vacuum pumps, adapting to the switching of multi-category production. A certain contract manufacturer has achieved seamless switching between face cream, shampoo and body wash on the same production line by replacing the homogenizing head, increasing the equipment utilization rate by 40%.

Global customer case: Technology Empowering Industrial Upgrading

GangBen's equipment has served over 3,000 enterprises worldwide, covering core fields such as cosmetics, pharmaceuticals, and food.

Cosmetics industry: A 200L vacuum emulsifying machine customized for an international brand integrates an automatic weighing and formula management system, achieving full digitalization from raw material input to finished product filling, with production efficiency increased by 60%.

Pharmaceutical industry: A certain biopharmaceutical enterprise uses its 50L aseptic equipment to produce vaccine adjuvants. Through vacuum degassing and low-temperature homogenization technology, the particle size of the adjuvant is controlled within 50-200nm, significantly enhancing the efficiency of immune response.

In the food industry, a certain dairy enterprise has developed low-sugar yogurt using its 100L equipment. By precisely controlling the shear force and fermentation temperature, it has reduced the sugar content by 30% while maintaining the viscosity and taste stability of the yogurt.

Technological innovation and sustainable development: Driving the Future of industries

GangBen continuously invests in research and development, driving breakthroughs in the boundaries of emulsification and homogenization technology

Intelligent control system: Integrated with an Internet of Things module, it can monitor the operation data of equipment in real time, predict maintenance cycles through AI algorithms, and reduce unplanned downtime. After being applied by a certain enterprise, the overall equipment effectiveness (OEE) increased from 78% to 92%.

Green manufacturing: By adopting low-energy consumption motors and heat recovery systems, a single device can save up to 20,000 kilowatt-hours of electricity annually. A food factory reduced its annual carbon emissions by 15 tons by replacing GangBen equipment, meeting ESG standards.

Material upgrade: Jointly developed corrosion-resistant coatings with 316L stainless steel suppliers, extending the service life of equipment to 15 years and reducing the total life cycle cost.

Choose GangBen, choose deterministic growth

In the highly competitive high-end manufacturing sector, GangBen's vacuum emulsifying homogenizing mixer is not merely equipment but also a strategic partner for enterprises to achieve quality leaps, efficiency revolutions, and green transformations. From laboratory innovation to large-scale production, from a single category to multi-category coverage, GangBen, with technology as its anchor, helps global customers achieve certain growth in an uncertain market.