300L Vacuum Emulsifying Plant – Specialized for Mayonnaise Production

The 300L Mayonnaise Emulsifying Unit is a specialized food-grade equipment tailored for large-batch mayonnaise production. Its high-shear rotor-stator system ensures creamy, stable emulsions. Made of 316L stainless steel, it meets FDA, EU 10/2011, and GMP standards. Equipped with precise speed/temp control and safety interlocks, it’s ideal for food manufacturers seeking efficient, compliant mayonnaise and sauce production.

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Description
Feature&Application
Factory Strength

The 300L Mayonnaise Emulsifying Unit is engineered exclusively for the demanding requirements of commercial mayonnaise production, addressing the key challenges of achieving uniform creaminess, long-term stability, and strict food safety compliance. Designed to support medium-to-large food processing facilities, it streamlines the emulsification process—from raw material blending to final product formation—ensuring consistent quality at scale.
At its core is a high-performance, food-specific rotor-stator emulsifying head, optimized to handle the unique viscosity and oil-water ratio of mayonnaise. Operating at adjustable speeds (0-2860 RPM), it generates intense, targeted shear force that thoroughly disperses oil droplets into the aqueous phase, eliminating graininess and preventing phase separation—critical for maintaining the smooth texture and shelf stability of mayonnaise.

Constructed with food-grade 316L stainless steel, every product-contact component (tank, emulsifying head, valves) features a mirror-polished inner surface to minimize residue buildup and facilitate CIP (Clean-in-Place) compatibility. This design fully complies with global food safety standards, including FDA, EU 10/2011, and GMP, ensuring adherence to strict hygiene regulations for edible products.
The unit’s intuitive digital control panel allows precise adjustment of emulsification speed, mixing time, and real-time temperature monitoring—essential for preventing overheating that can compromise mayonnaise quality. Safety is integrated via cover interlocks, emergency stop buttons, and overload protection. Its robust frame supports a 300L working capacity, while optional additions like heating/cooling jackets and vacuum systems enhance process flexibility for variant products (e.g., low-fat mayonnaise, salad dressings).
Trusted by food manufacturers worldwide, this unit delivers efficient, scalable production while upholding the hygiene and quality standards mandatory for edible emulsions, making it a reliable asset for bulk mayonnaise and related sauce manufacturing.
Gangben Mixer Factory produces a variety of vacuum homogenizing emulsifiers. Its homogenizing system is divided into upper homogenization, lower homogenization, and internal-external circulation homogenization; the mixing system adopts positive and negative bidirectional wall-mounted mixing paddles; the lifting system is divided into electric lifting and hydraulic lifting. The factory can customize high-quality emulsifying machine products of various specifications according to customer requirements. The triple mixing adopts imported inverter for speed regulation, which can meet the production needs of different processes.
It adopts imported mechanical seals with excellent performance and German homogenizing structure technology, with the maximum emulsification speed reaching 3400 RPM and the minimum shear fineness reaching 0.2~5μm.
Vacuum defoaming enables materials to meet aseptic requirements, and vacuum suction is adopted—especially for powder materials, as vacuum inhalation can avoid dust flying.
The main pot cover can be equipped with an optional lifting device, which enhances the cleaning effect, and the pot body can be tilted for discharging.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipelines are polished or matte-finished, fully complying with GMP requirements.
The tank can heat and cool materials, with the main heating methods being steam heating and electric heating.
To ensure more stable control of the entire machine, the electrical components are imported and fully meet international technical standards.

Application Area

Vacuum emulsifying mixers are used in many application areas, as follows:
Daily chemical products: Used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: Used in the production of medical emulsions, ointments, oral liquids, etc.
Food industry: Used in the production of emulsified foods, such as yogurt, ice cream, cheese, etc.
Paint and ink: Used in the production of emulsified paints and inks.
Nanomaterials: Used in the preparation of nanomaterials.
Petrochemical industry: Used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: Used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: Used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: Used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: Used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: Such as ceramics, glass, metal processing, etc.

In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products, helping to improve product stability and performance in various industries.
Gangben Mixer Manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Its main products include vacuum emulsifying mixers, high-shear emulsifying mixers, vacuum homogenizing emulsifiers, filling and sealing machines, and liquid filling production lines. Equipped with modern production workshops and environments, we adopt advanced equipment manufacturing technologies and strict process quality management and control measures to ensure that all products are free from defects before leaving the factory.

Gangben Mixer Factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixers, as well as ISO quality management system certification and international CE certification. Our products meet quality standards with a reliable quality guarantee. We are committed to manufacturing high-quality mixing machinery to enhance your production efficiency and reduce costs for your company.