Detailed Explanation of the Basic Principles of the 100L Dispersing Planetary Mixer

The 100L Dispersing Planetary Mixer is an advanced, high-efficiency mixing equipment designed to eliminate dead zones. Featuring a unique and innovative mixing structure, the vessel is equipped with 2 or 3 multi-layered impellers and 1-2 automatic scrapers. As the impellers revolve around the central axis of the vessel, they simultaneously rotate at high speeds around their own axes—driving materials into complex motion patterns that undergo intense shearing and kneading. This design delivers mixing efficiency several times higher than conventional mixers. Below is a detailed breakdown of its core principles:

Traditional planetary mixers typically consist of two low-speed mixing paddles, known as dual planetary mixers. To meet evolving industry demands, modern designs have integrated additional mixing components such as dispersing paddles and emulsifiers, expanding their functionality and application scope.

Today’s standard dispersing planetary mixers usually comprise two low-speed planetary paddles (commonly multi-helical, twisted, or frame-type), one or two high-speed planetary dispersing discs, and wall-scraping paddles.

Application Range

1. Energy Sector

Battery slurries and pastes (lithium-ion, nickel-chromium, nickel-hydrogen, fuel, and power batteries, etc.)

2. Electronics & Electrical Industry

Solder paste, ceramic slurries, magnetic materials, silicone inks, electronic adhesives, PVC plastics, potting compounds for electronic components, hot-melt adhesives, and various precious metal powders/pastes.

3. Chemicals

Sealants and adhesives (silicone, polysulfide, polyurethane, insulating glass, waterproof, structural, anaerobic, stone, and mold sealants/adhesives, etc.), synthetic resins and rubbers, inks, putties, abrasives (pastes), wax products, and ceramic pigments.

4. Pharmaceuticals

Ointments, polymer gels (medical patches, pediatric fever-reducing patches, cold patches, cooling patches, eye patches), and dental products.

5. Cosmetics & Daily Chemicals

Moisturizers, lipsticks, lip balms, lotions, gels, facial masks, mascaras, foundations, nail polishes, toothpaste, and soap.

6. Food Industry

Mixing of pastes and creams, seasonings, jams, and chocolate pastes.

A thorough understanding of the 100L Dispersing Planetary Mixer’s principles and structure enables optimal operation, ensuring it delivers peak performance in your specific application.